Sieve analysis is the process of grading particulate materials by size through a sieve. It is a traditional and commonly used particle size analysis method, especially suitable for particulate materials with a large particle size range.
Size: 1 micron-2000 micron
Screening particle size: 0.038-3mm
Material: SUS304, SS316 stainless steel, brass or customized
Features
1. Accurate screening, can screen 0.025~3mm.
2. The test screen box and vibration plate are made of stainless steel, and the screen frame is made of polished stainless steel with a wall thickness of 0.6 mm. It is non-magnetic and can withstand high temperatures below 300°C.
3. The screen and the screen frame are fixed by soldering and will not loosen or shake.
4. It can be automatically shut down at a fixed time to ensure experimental repeatability.
Sieve analysis is a process used to assess the particle size distribution of granular materials like sand, gravel, soil, and other aggregates. This analysis helps in determining the particle size distribution of the material and is crucial in various fields such as construction, geotechnical engineering, and material science.
The material to be tested is poured onto a set of sieves with gradually decreasing mesh sizes, and the material is forced through the meshes by vibration or other means. Particles larger than the mesh are retained on the sieves, while particles smaller than the mesh pass through the mesh and fall into the next layer of sieves. By measuring the mass of the material retained on each layer of sieves, the particle size distribution of the material can be obtained.
1. Quality control: Ensure that the product meets the specified particle size requirements, for example, cement, food, medicine, etc. Control the particle size during the production process to ensure the stability of product quality.
2. Product research and development: Understand the particle size distribution of materials and provide data support for new product development. Optimize production processes and improve product performance.
3. Scientific research: Study the particle size composition of materials such as soil, rocks, and minerals, and provide data for research in geology, soil science, etc.
4. Environmental monitoring: Analyze particulate matter in air, water, and soil to assess environmental quality.
Particle size distribution refers to the measurement and description of the percentage distribution of particles of different sizes in a granular material in a sieving analysis. Through sieving analysis, the proportion of particles in each size range in the material can be determined, thereby obtaining a particle size distribution curve or table.
Particle size distribution is usually presented in the following ways:
1. Cumulative passing curve: This is one of the most common forms of particle size distribution. The horizontal axis of the curve represents the particle size (usually expressed in sieve hole size), and the vertical axis represents the percentage of particles passing through the sieve hole of that size. The curve starts from the lower left and gradually rises to the upper right, representing a gradual increase in the percentage of smaller particles.
2. Cumulative retention curve: This is another common form of particle size distribution. The horizontal axis of the curve represents the particle size, and the vertical axis represents the percentage of particles retained on the sieve hole of that size. The curve usually starts from the upper left corner and gradually decreases to the lower right, representing a gradual decrease in the percentage of smaller particles.
3. Particle size distribution table: In addition to the curve, the particle size distribution can also be presented in a table, which lists the aperture size of each sieve hole and the percentage of particles passed and retained.
① Classification by screen material
②Classification by aperture size
③Classification by shape and number of layers
1. Limited particle shape: Sieve analysis is usually suitable for spherical or nearly spherical particles and may not be accurate enough for irregularly shaped particles.
2. Limited accuracy: Sieve analysis has relatively low accuracy and cannot provide accurate data on particle size, especially when the particle size distribution is narrow or the particle shape is irregular.
3. Inability to detect fine particles: Sieve analysis may not be able to effectively detect very fine particles because these particles may pass through the sieve holes and be missed.
4. Multiple screenings are required: In order to obtain more accurate results, multiple screenings and repeated experiments are sometimes required, which increases the time and labor cost of the experiment.。
Test Sieves: A set of sieves with different mesh sizes, arranged in order from largest to smallest aperture.
Sieve Shaker: A mechanical device used to agitate the sieves, ensuring that particles pass through the appropriate mesh sizes.
Sieve analysis is a versatile and widely used technique with numerous applications across various industries. By accurately determining the particle size distribution of materials, sieve analysis plays a crucial role in quality control, process optimization, and scientific research.
1、Steps:A sample of the material to be tested is collected and placed on a set of stacked sieves with progressively finer mesh sizes.The sieves are then mechanically shaken or vibrated for a specific amount of time to separate particles based on size.
2、Particle Separation:As the material is shaken, particles smaller than the sieve openings pass through to the sieve below, while larger particles are retained on each sieve.Each sieve retains a specific range of particle sizes.
3、Measurement:After the shaking process is complete, the amount of material retained on each sieve is measured.
This data is used to calculate the percentage of material retained on each sieve and the cumulative percentage passing through each sieve.
The results of the sieve analysis are used to create a particle size distribution curve, which shows the percentage of material passing through each sieve size.
Overall, sieve analysis is a fundamental technique in material testing and characterization, providing valuable information about the particle size distribution of granular materials, which is essential for various engineering and construction applications.
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